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The frontier of physical AI is a Jenga game in a warehouse in San Leandro, California. <\/p>\n
That warehouse is occupied by Encord<\/a>, a company that builds data tooling used to train AI models. Andrew Ceja is a pilot\u2014the company\u2019s term for its robotic trainers\u2014and he\u2019s carefully pulling wooden blocks from a tottering tower while wearing a headset with a camera that tracks what he sees. That alone is fairly common for collecting robot training data, but this headset includes sensors that measure his brain waves as he carefully disassembles the block tower.<\/p>\n Encord is one of a small but growing number of startups betting that the next real constraint on humanoid and warehouse robotics won\u2019t be model architecture but instead the sheer scarcity of real-world physical training data. Rather than just helping robotics companies manage the data they have, Encord is building a business around manufacturing the data they don\u2019t.<\/p>\n The brain wave headset Ceja is wearing was built by Zander Labs<\/a>, a German neuroscience startup that\u2019s betting measuring brain activity \u2014 to deduce mental states like error, intent and surprise \u2014 can create a more useful data set to train models. Encord\u2019s work with Zander is currently a trial run; Encord says the goal is to build an initial brain wave-tagged data set, run it through customer robotics models, and evaluate whether it actually improves performance before deciding whether to scale it up. <\/p>\n Lucas Gehrke, a Zander neuroscientist supervising the work, says that the amount of brain activity used at any point during a given task offers clues for model builders trying to figure out when they need to deploy their highest-effort models.<\/p>\n This is the \u201cbleeding edge\u201d of the effort to solve the robotics data bottleneck, according to Vineeth Velmurugan, Encord\u2019s head of robot learning. A veteran of OpenAI\u2019s robot lab and Berkshire Grey, the warehouse automation firm, Velmurugan joined Encord to build the company\u2019s internal data-creation team. <\/p>\n Encord was founded to help companies building machine-vision applications annotate data and evaluate models. As their customers\u2014Velmurugan says they work with many leading robotics firms but that he\u2019s not authorized to name them\u2014began to apply end-to-end learning to robotic manipulation tasks, executives realized they would have to produce training data themselves, rather than simply manage it. \u201cThe data simply does not exist,\u201d Velmurugan said.<\/p>\n The bet that generative AI can do for robots what it\u2019s done for chatbots keeps running into this same wall. LLMs were built on the text of the entire internet, and more. Finding the same raw materials to teach neural networks about physical manipulation is challenging: self-driving car companies collect it themselves, but that\u2019s hard to scale. Training from video can work, but it lacks the fidelity of real world data. Velmurugan says it will take a data set something like five times the size of YouTube\u2019s video corpus to break through\u2014a scale that helps explain why data-generation itself has become a business and not just a research problem.<\/p>\n Companies building robot brains are now turning to two main sources: \u201cEgocentric\u201d video collected by workers wearing cameras, often augmented with additional camera angles and other metrics, and collecting data from robots<\/a> operated remotely. Encord does both, drawing egocentric data from several factories around the globe, and using its San Leandro facility to experiment with new modalities, like brain waves, or collect data sets around specific skills for fine-tuning.<\/p>\n When TechCrunch visited, pilots were using leader-follower rigs \u2014 paired robotic arms, one controlled directly by a human operator and one that mimics its movements \u2014to create data about tasks like pouring coffee from a pot into mugs (very sloshy) and stacking poker chips. \u201cEvery humanoid company has asked us for these pieces,\u201d Velmurugan says. <\/p>\n Storage racks held cartons of fake flowers in vases, books, plastic vegetables, kitty litter trays and scoops, bags and bundles of wires, the stock in trade for training manipulators for household tasks.<\/p>\n At one of these stations, another pilot, Sofia Infante, maneuvers robotic arms to plug and unplug ethernet cables from the back of a server\u2014the kind of work data center operators would love to be automated, if only robots could manipulate them with the required precision. Taking a spin behind the controls, I was able to see why that\u2019s still out of reach: Pincers are far less dextrous than human fingers and lack the degrees of freedom we take for granted in our arms.<\/p>\n Another new data modality that Encord is developing uses a set of sensors strapped to the forearm to detect electrical signals in muscles. Video taken of human hands manipulating objects typically doesn\u2019t capture the entire hand, but Velmurugan hopes to build a 3D depiction of where the hand is at any time based on the arm sensors, creating a more robust understanding for models.<\/p>\n Encord\u2019s data sets are annotated with physical descriptions of what each video contains\u2014\u201dright hand tightens bolt\u201d\u2014to aid LLM-based models in understanding what is happening. Velmurugan estimates this kind of dense annotation is worth 100 times as much as \u201cjunky ego data\u201d for training specific tasks, and it only costs 20 times more to produce, which is a good trade, on paper. <\/p>\n But \u201c20 times more\u201d is still real money, and that\u2019s the catch: scraping text off the internet, the way LLM makers built their models by pulling from Stack Overflow and the rest of the web, cost frontier labs next to nothing. Generating physical training data does not, and that\u2019s the limit of the physical-AI-as-LLM comparison. This kind of data has to be manufactured, not just collected, and that changes the economics of building these models.<\/p>\n Velmurugan says that progress is being made\u2014with Encord\u2019s visibility into programs across the industry, he\u2019s able to see start-ups and frontier labs alike figure out what works and what doesn\u2019t to improve physical AI models. That vantage point\u2014sitting between many robotics companies at once\u2014is also part of Encord\u2019s pitch. It can spot which data techniques are gaining traction industry-wide before any single customer can.<\/p>\n That will keep the dozen or so pilots at Encord\u2019s facility busy. Both Infante and Ceja are part of a burgeoning workforce developing the building blocks for neural networks; they previously worked at Scale, another AI data annotation firm, before joining Encord. <\/p>\n Ceja had worked at a waste management company where his interest in technology found him in charge of keeping a robotic trash sorter in good working order. Now, as the Jenga tower topples, he says he enjoys the challenge of solving training tasks for robots \u2014\u201dIt\u2019s something new every day!\u201d<\/p>\n<\/div>\n When you purchase through links in our articles, we may earn a small commission<\/a>. This doesn\u2019t affect our editorial independence.<\/em><\/p>\nFeed your egocentric data needs<\/h2>\n